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ECM Process

Process description:

The workpiece forms the anode, and the electrode forms the cathode of a DC current circuit.
The electrode faces the surface of the workpiece to be processed. There is a small gap between workpiece and electrode, and the electrolytic solution flows through this gap during the ECM process. The solution bridges the gap, and permits the flow of electric current, due to its conductivity. The effect of DC current and the solution causes the electro-chemical conversion of the excess material into hydroxide, which is flushed away by the solution.

 


The advantages of the ECM process are:

Minimum process time

Maximum quality of the finished surface, independent of skill level of personnel

Longevity of tools

Capacity to reach difficult to access burs and contours

 
 

ECM Sinking and Polishing

This process offers advantages for sophisticated high volume parts in the pharmaceutical and biochemical industries, and for components in the measuring and control technologies sector.
 

ECM Deburring

Many turning processes, as well as casting of metal parts, creates burs. These burs will be removed reliably and cost effectively. ECM Deburring of one or several parts (multi deburring units) only takes approximately 3 – 15 seconds.

ECM Chamber and Contour Machining

This process provides solutions for difficult to access components, e.g. injection valves, hydraulic and pneumatic parts, and enables the insertion of geometric shapes and profilesermöglicht

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     Schematic illustration of deburring
 

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Schematic illustration chamber machining

V1
v2
v3

Membrane Valve Body

Aluminium pneumatic valve

Injection nozzle